Example : Electronic component cooling

This test case has been proposed by Annabelle Le-Hyaric and Michel Fouquembergh formerly at AIRBUS.

We consider a 2D model representative of the neighboring of an electronic component submitted to a cooling air flow. It is described by four geometrical domains in $\mathbb{R}^2$ named $\Omega_i,i=1,2,3,4$ , see figure. We suppose the velocity $\vec{v}$ is known in each domain --- for instance in $\Omega_4$ it is the solution of previous Navier-Stokes computations. --- The temperature $T$ of the domain $\Omega = \cup_{i=1}^4 \Omega_i$ is then solution of heat transfer equation :

ρ C_{i} (\frac{\partial T}{\partial t} + \to v \cdot \nabla T) - \nabla \cdot (k_{i} \nabla T) = Q_{i}, i = 1, 2, 3, 4

$\begin{equation} \label{eq:1} \rho C_i \Big( \frac{\partial T}{\partial t} + \vec{v} \cdot \nabla T \Big) - \nabla \cdot \left( k_i \nabla T \right) = Q_i,\quad i=1,2,3,4 \end{equation}$

where $t$ is the time and in each sub-domain $\Omega_i$ , $\rho C_i$ is the volumic thermal capacity, $k_i$ is thermal conductivity and $Q_i$ is a volumic heat dissipated.

One should notice that the convection term in heat transfer equation may lead to spatial oscillations which can be overcome by Petrov-Galerkin type or continuous interior penalty stabilization techniques.

Integrated circuits (ICs) (domains $\Omega_1$ and $\Omega_2$ ) are respectively soldered on PCB at $\mathbf{x1}=(e_{Pcb}, h_1)$ and $\mathbf{x_2}=(e_{Pcb}, h_2)$ . They are considered as rectangles with width $e_{IC}$ and height $h_{IC}$ . The printed circuit board (PCB) is a rectangle $\Omega_3$ of width $e_{PCB}$ and height $h_{PCB}$ . The air(Air) is flowing along the PCB in domain $\Omega_4$ . Speed in the air channel $\Omega_4$ is supposed to have a parabolic profile function of $x$ coordinate. Its expression is simplified as follows (notice that $\vec{v}$ is normally solution of Navier-Stokes equations; the resulting temperature and velocity fields should be quite different from that simplified model), we have for all $0 \leq y \leq h_{PCB}$

$\begin{equation} \label{eq:2} \begin{array}[c]{rl} e_{Pcb} + e_{Ic} \leq x \leq e_{Pcb} + e_a, & \displaystyle \vec{v} = \frac{3}{2 (e_a-e_{Ic})}\ D\ \Big( 1 - \Big( \frac{x - ( \frac{e_a+e_{Ic}}{2} + e_{Pcb})}{\frac{(e_a-e_{Ic})}{2}} \Big)^2 \Big)\ f(t)\ \vec{y}\\ e_{Pcb} \leq x \leq e_{Pcb} + e_{Ic}, & \vec{v} = 0 \end{array} \end{equation}$

where $f$ is a function of time modelling the starting of the PCB ventilation, i. e.

$\begin{equation} \label{eq:13} f(t) = 1-\exp(-\frac{t}{3}), \end{equation}$

$D$ is the air flow rate, see table~\vref{tab:1} and $\vec{y}=(0, 1)^T$ is the unit vector along the $y$ axis. A quick verification shows that

$\begin{equation} \label{eq:18} \int_{\Gamma_4 \cap \Omega_4} \vec{v} \cdot \vec{n} = \int_{\Gamma_4 \cap \Omega_4} v_y = D \end{equation}$

The medium velocity $\vec{v}_i = \vec{0}, i=1,2,3$ in the solid domains $\Omega_i, i=1,2,3$ .

ICs dissipate heat, we have respectively

$\begin{equation} \label{eq:12} \begin{array}[c]{rl} Q_1 &= Q \big( 1 - \exp(-t) \big)\quad \text{ in } \Omega_1\\ Q_2 &= Q \big( 1 - \exp(-t) \big)\quad \text{ in } \Omega_2\\ \end{array} \end{equation}$

where $Q$ is defined in table~\vref{tab:1}.

We shall denote $\vec{n}_{|{\Omega_i}} = \vec{n}_i$ denotes the unit outward normal to $\Omega_i$ and $\vec{n}_{|{\Omega_j}} = \vec{n}_j$ denotes the unit outward normal to $\Omega_j$ .

1. Boundary conditions

We set

on $\Gamma_3 \cap \Omega_3$ , a zero flux (Neumann-like) condition

$\begin{equation} \label{eq:10} -k_3\ \nabla T \cdot \vec{n}_3\ =\ 0; \end{equation}$

on $\Gamma_3 \cap \Omega_4$ , a zero flux (Robin-like) condition

$\begin{equation} \label{eq:7} (-k_4\ \nabla T + \rho C_4 T \mathbf{v} ) \cdot \vec{n}_4\ =\ 0; \end{equation}$

on $\Gamma_4, (0 \leq x \leq e_{Pcb}+e_a, y=0)$ the temperature is set (Dirichlet condition)

$\begin{equation} \label{eq:11} T\ = T_0; \end{equation}$

between $\Gamma_1$ and $\Gamma_2$ , periodic conditions

$\begin{equation} \label{eq:9} \begin{array}{rl} T_{\big|\mathbf{x} = 0} &= T_{\big|\mathbf{x} = e_{Pcb} + e_{a}} \\ -k_3\ \nabla T \cdot \vec{n}_{3_{\big|\mathbf{x} = 0}} &= k_4\ \nabla T \cdot \vec{n}_4{_{\big|\mathbf{x} = e_{Pcb} + e_{a}}}; \end{array} \end{equation}$

at interfaces between the ICs and PCB, there is a thermal contact conductance:

$\begin{equation} \label{eq:5} \begin{array}{rl} -k_1\ \nabla T \cdot \vec{n}_1 - k_3\ \nabla T \cdot \vec{n}_3 = r_{13}\big( T_{\partial \Omega_1} - T_{\partial \Omega_3} \big)\\ -k_2\ \nabla T \cdot \vec{n}_2 - k_3\ \nabla T \cdot \vec{n}_3 = r_{23}\big( T_{\partial \Omega_2} - T_{\partial \Omega_3} \big);\\ \end{array} \end{equation}$

on other internal boundaries, the coontinuity of the heat flux and temperature, on $\Gamma_{ij} = \Omega_i \cap \Omega_j \neq \emptyset$

$\begin{equation} \label{eq:6} \begin{array}{rl} T_i &= T_j \\ k_i\ \nabla T \cdot \vec{n}_i &= -k_j\ \nabla T \cdot \vec{n}_j. \end{array} \end{equation}$

2. Initial condition

At $t=0s$ , we set $T = T_0$ .

2.1. Inputs

The table displays the various fixed and variables parameters of this test-case.

Table 1. Table of fixed and variable parameters
Name	Description	Nominal Value	Range	Units
Parameters
$t$	time		$[0, 1500$ ]	$s$
$Q$	heat source	$10^{6}$	$[0, 10^{6}$ ]	$W \cdot m^{-3}$

IC Parameters
$k_1 = k_2 = k_{IC}$	thermal conductivity	$2$	$[0. 2,150$ ]	$W \cdot m^{-1} \cdot K^{-1}$
$r_{13} = r_{23} = r$	thermal conductance	$100$	$[10^{-1},10^{2}$ ]	$W \cdot m^{-2} \cdot K^{-1}$
$\rho C_{IC}$	heat capacity	$1. 4 \cdot 10^{6}$		$J \cdot m^{-3} \cdot K^{-1}$
$e_{IC}$	thickness	$2\cdot 10^{-3}$		$m$
$h_{IC} = L_{IC}$	height	$2\cdot 10^{-2}$		$m$
$h_{1}$	height	$2\cdot 10^{-2}$		$m$
$h_{2}$	height	$7\cdot 10^{-2}$		$m$

PCB Parameters
$k_3 = k_{Pcb}$	thermal conductivity	$0. 2$		$W \cdot m^{-1} \cdot K^{-1}$
$\rho C_{3}$	heat capacity	$2 \cdot 10^{6}$		$J \cdot m^{-3} \cdot K^{-1}$
$e_{Pcb}$	thickness	$2\cdot 10^{-3}$		$m$
$h_{Pcb}$	height	$13\cdot 10^{-2}$		$m$

Air Parameters
$T_0$	Inflow temperature	$300$		$K$
$D$	Inflow rate	$7\cdot 10^{-3}$	$[5 \cdot 10^{-4} ,10^{-2}$ ]	$m^2 \cdot s^{-1}$
$k_4$	thermal conductivity	$3 \cdot 10^{-2}$		$W \cdot m^{-1} \cdot K^{-1}$
$\rho C_{4}$	heat capacity	$1100$		$J \cdot m^{-3} \cdot K^{-1}$
$e_{a}$	thickness	$4\cdot 10^{-3}$	$[2. 5 \cdot 10^{-3} , 5 \cdot 10^{-2}$ ]	$m$

2.2. Outputs

The outputs are (i) the mean temperature $s_1(\mu)$ of the hottest IC

$\begin{equation} \label{eq:3} s_1(\mu) = \frac{1}{e_{IC} h_{IC}} \int_{\Omega_2} T \end{equation}$

and (ii) mean temperature $s_2(\mu)$ of the air at the outlet

$\begin{equation} \label{eq:4} s_2(\mu) = \frac{1}{e_{a}} \int_{\Omega_4 \cap \Gamma_3 } T \end{equation}$

both depends on the solution of $\eqref{eq:1}$ and are dependent on the parameter set $\mu$ .

We need to monitor $s_1(\mu)$ and $s_2(\mu)$ because $s_1(\mu)$ is the hottest part of the model and the IC can’t have a temperature above $340K$ . $s_2(\mu)$ is the outlet of the air and in an industrial system we can have others components behind this outlet. So the temperature of the air doesn’t have to be high to not interfere the proper functioning of these.

2.3. Testcases

We have some results from another simulation software for this problem with methods, but we use them for an exemple purpose because Feel++ toolboxes do not handle yet the periodic conditions and the discontinuities in the toolboxes.

2.3.1. Test 1-a

This test is the base of all the other tests, we bold the changes in the next tests. Only these parameters varies in these tests :

The flow rate of the system.
The characteristic length of the mesh.
The triangle family used.
The temporal scheme (Backward Differentiation Formula or none).
The stabilisation method (Galerkine Least Square or none).

The test 2 is not implemented because it is the only one that require the discontinuities on the ICs.

Flow rate

$7 \cdot 10^{-3}$

Characteristic length

$5 \cdot 10^{-4}$

Triangle family

Temporal scheme

BDF 1, $\Delta t = 1s$

Stabilisation

GLS

As the periodicity helps to dissipate the heat in both directions of the PCB, the reference results are attended to be lower than the results obtained with Feel++ on these testcases.

The Feel++ toolboxes are configured with two complementary files, the .json file configure the specific materials related to the toolbox for the geometry. The .cfg file configure the generic options, for instance the mesh file, the output directory or the solver. The .json file is common to all examples, except the stationary problem.

eads_normal.json

// -*- mode: javascript -*-
{
    "Name"      : "Eads",
    "ShortName" : "Eads",

    "Materials" : {
        "Pcb" : {
            "markers" : "Pcb",
            "name"    : "Pcb",
            "rho"     : "1.",
            "k"       : "0.2",
            "Cp"      : "2e6"
        },
        "IC1" : {
            "markers" : "IC1",
            "name"    : "IC1",
            "rho"     : "1.",
            "k"       : "2",
            "Cp"      : "1.4e6"
        },
        "IC2" : {
            "markers" : "IC2",
            "name"    : "IC2",
            "rho"     : "1.",
            "k"       : "2",
            "Cp"      : "1.4e6"
        },
        "Air" : {
            "markers" : "Air",
            "name"    : "Air",
            "rho"     : "1.",
            "k"       : "3e-2",
            "Cp"      : "1100"
        }
    },

    "BoundaryConditions" : {
        "temperature" : {
            "Dirichlet" : {
                "Air/Input"           : { "expr" : "300" },
                "Pcb/Input"           : { "expr" : "300" }
            },
            "Neumann" : {
                "Air/Output"          : { "expr" : "0" },
                "Pcb/Output"          : { "expr" : "0" },
                "Air/Right"           : { "expr" : "0" },
                "Pcb/Left"            : { "expr" : "0" }
            },
            "VolumicForces" : {
                "IC1"                 : { "expr" : "1e6*(1-exp(-t)):t" },
                "IC2"                 : { "expr" : "1e6*(1-exp(-t)):t" }
            }
        }
    },

    "InitialConditions" : {
        "temperature" : {
            "" : {
                "" : { "expr" : "300" }
            }
        }
    },

    "PostProcess" : {
        "Exports" : {
            "fields" : [
                "temperature",
                "pid"
            ]
        }
    }
}

json

test1a.cfg

directory=toolboxes/heat/opus/test1a

case.dimension=2

[heat]
filename=$cfgdir/eads_normal.json
mesh.filename=$cfgdir/eads.geo
gmsh.hsize=5e-4

# /!\ Geometric dependant
# velocity-convection={0,(2e-3+2e-3<x)*(x<2e-3+4e-3)*7e-3*(3/2/(4e-3-2e-3))*(1-((x-(4e-3+2e-3)/2-2e-3)/((4e-3-2e-3)/2))^2)}:x
velocity-convection={0,(2e-3+2e-3<x)*(x<2e-3+4e-3)*7e-3*(3/2/(4e-3-2e-3))*(1-((x-(4e-3+2e-3)/2-2e-3)/((4e-3-2e-3)/2))^2)*(1-exp(-t/3))}:x:t

# verbose=1
# verbose_solvertimer=1
# reuse-prec=1
pc-type=lu

do_export_all=1
stabilization-gls=1

[heat.bdf]
order=1

[ts]
time-step=1
time-final=1500
# restart.at-last-save=true

cfg

This is the basis of the other configurations files. You can download files from Github here : test1a.cfg and eads_normal.cfg, from Github . Moreover, as the toolboxes can use testcases directly from Github, you can execute this test by typing the following command :

feelpp_toolbox_heat --case "github:{repo:toolbox,path:examples/modules/heat/examples/opus}" --case.config-file test1a.cfg

mpirun

Case option

--case "github:{repo:toolbox,path:examples/modules/heat/examples/opus}"

Case config file option

--case.config-file test1a.cfg

All the tests follow the same command, and don’t forget to define the FEELPP_GITHUB_TOKEN, else GitHub can refuse the access.

2.3.2. Test 1-b

Flow rate

$7 \cdot 10^{-3}$

Characteristic length

$1 \cdot 10^{-3}$

Triangle family

Temporal scheme

BDF 1, $\Delta t = 1s$

Stabilisation

GLS

Changes :

test1b.cfg

[heat]
gmsh.hsize=1e-3

cfg

You can download files from here : test1b.cfg and eads_normal.cfg.

feelpp_toolbox_heat --case "github:{repo:toolbox,path:examples/modules/heat/examples/opus}" --case.config-file test1b.cfg

mpirun

Case option

--case "github:{repo:toolbox,path:examples/modules/heat/examples/opus}"

Case config file option

--case.config-file test1b.cfg

2.3.3. Test 1-c

Flow rate

$7 \cdot 10^{-3}$

Characteristic length

$2 \cdot 10^{-4}$

Triangle family

Temporal scheme

BDF 1, $\Delta t = 1s$

Stabilisation

GLS

Changes :

test1c.cfg

[heat]
gmsh.hsize=2e-4

cfg

You can download files from here : test1c.cfg and eads_normal.cfg.

feelpp_toolbox_heat --case "github:{repo:toolbox,path:examples/modules/heat/examples/opus}" --case.config-file test1c.cfg

mpirun

Case option

--case "github:{repo:toolbox,path:examples/modules/heat/examples/opus}"

Case config file option

--case.config-file test1c.cfg

2.3.4. Test 1-d

Flow rate

$7 \cdot 10^{-3}$

Characteristic length

$1 \cdot 10^{-4}$

Triangle family

Temporal scheme

BDF 1, $\Delta t = 1s$

Stabilisation

GLS

Changes :

test1d.cfg

[heat]
gmsh.hsize=1e-4

cfg

You can download files from here : test1d.cfg and eads_normal.cfg.

feelpp_toolbox_heat --case "github:{repo:toolbox,path:examples/modules/heat/examples/opus}" --case.config-file test1d.cfg

mpirun

Case option

--case "github:{repo:toolbox,path:examples/modules/heat/examples/opus}"

Case config file option

--case.config-file test1d.cfg

2.3.5. Test 1-e

Flow rate

$7 \cdot 10^{-3}$

Characteristic length

$5 \cdot 10^{-4}$

Triangle family

Temporal scheme

BDF 1, $\Delta t = 1s$

Stabilisation

GLS

Changes :

test1e.cfg

case.discretization=P2

cfg

You can download files from here : test1e.cfg and eads_normal.cfg.

feelpp_toolbox_heat --case "github:{repo:toolbox,path:examples/modules/heat/examples/opus}" --case.config-file test1e.cfg

mpirun

Case option

--case "github:{repo:toolbox,path:examples/modules/heat/examples/opus}"

Case config file option

--case.config-file test1e.cfg

2.3.6. Test 1-f

Flow rate

$7 \cdot 10^{-3}$

Characteristic length

$5 \cdot 10^{-4}$

Triangle family

Temporal scheme

BDF 2, $\Delta t = 1s$

Stabilisation

GLS

Changes :

test1f.cfg

[heat.bdf]
order=2

cfg

feelpp_toolbox_heat --case "github:{repo:toolbox,path:examples/modules/heat/examples/opus}" --case.config-file test1f.cfg

mpirun

Case option

--case "github:{repo:toolbox,path:examples/modules/heat/examples/opus}"

Case config file option

--case.config-file test1f.cfg

You can download files from here : test1f.cfg and eads_normal.cfg.

2.3.7. Test 1-g

Flow rate

$7 \cdot 10^{-3}$

Characteristic length

$5 \cdot 10^{-4}$

Triangle family

Temporal scheme

Stationary problem

Stabilisation

GLS

IC2 reference results of test 1g

322.483 °K

Output reference results of test 1g

310.436 °K

IC2 example results of test 1g

338.382 °K

Output example results of test 1g

312.522 °K

The .json file also differs in this case :

eads_stationary.json

{
    "BoundaryConditions" : {
        "temperature" : {
            "VolumicForces" : {
                "IC1"                 : { "expr" : "1e6" },
                "IC2"                 : { "expr" : "1e6" } // "1e6*(1-exp(-t)):t"
            }
        }
    }
}

json5

test1g.cfg

# [ts]
# time-step=1
# time-final=1500

cfg

You can download files from here : test1g.cfg and eads_stationary.cfg.

feelpp_toolbox_heat --case "github:{repo:toolbox,path:examples/modules/heat/examples/opus}" --case.config-file test1g.cfg

mpirun

Case option

--case "github:{repo:toolbox,path:examples/modules/heat/examples/opus}"

Case config file option

--case.config-file test1g.cfg

2.3.8. Test 3

Flow rate

$1 \cdot 10^{-3}$

Characteristic length

$5 \cdot 10^{-4}$

Triangle family

Temporal scheme

BDF 1, $\Delta t = 1s$

Stabilisation

GLS

Changes :

test3.cfg

[heat]
velocity-convection={0,(2e-3+2e-3<x)*(x<2e-3+4e-3)*1e-3*(3/2/(4e-3-2e-3))*(1-((x-(4e-3+2e-3)/2-2e-3)/((4e-3-2e-3)/2))^2)*(1-exp(-t/3))}:x:t

cfg

You can download files from here : test3.cfg and eads_normal.cfg.

feelpp_toolbox_heat --case "github:{repo:toolbox,path:examples/modules/heat/examples/opus}" --case.config-file test3.cfg

mpirun

Case option

--case "github:{repo:toolbox,path:examples/modules/heat/examples/opus}"

Case config file option

--case.config-file test3.cfg

2.3.9. Test 4

Flow rate

$1 \cdot 10^{-3}$

Characteristic length

$5 \cdot 10^{-4}$

Triangle family

Temporal scheme

BDF 1, $\Delta t = 1s$

Stabilisation

None

Changes :

test4.cfg

[heat]
velocity-convection={0,(2e-3+2e-3<x)*(x<2e-3+4e-3)*1e-3*(3/2/(4e-3-2e-3))*(1-((x-(4e-3+2e-3)/2-2e-3)/((4e-3-2e-3)/2))^2)*(1-exp(-t/3))}:x:t
stabilization-gls=0

cfg

You can download files from here : test4.cfg and eads_normal.cfg.

feelpp_toolbox_heat --case "github:{repo:toolbox,path:examples/modules/heat/examples/opus}" --case.config-file test4.cfg

mpirun

Case option

--case "github:{repo:toolbox,path:examples/modules/heat/examples/opus}"

Case config file option

--case.config-file test4.cfg